Three-layer Hierarchical Turnover Storage Rack With 520kg Maximum Load Capacity And 4040 Anodized Industrial Aluminum Profiles

This model is a three-layer multi-functional integrated flexible turnover rack. It is assembled using 4040 standard industrial aluminum profile modules. It is divided into an upper layer of flexible sliding track, a middle layer of multi-channel flexible storage, and a lower layer of a whole-piece anti-static storage plate. The top of the rack is reserved with an independent heightening lamp frame installation frame, and the bottom is equipped with omnidirectional silent brake wheels. It integrates three functions: advanced first-in-first-out buffering for materials, flat material storage, and workstation lighting mounting. There is no need to separately purchase material racks, workbenches, or lamp frames. It is specially designed for electronic assembly and inspection workstations to provide an integrated lean material solution.

• Three-layer hierarchical differentiated storage layout: The upper and lower two layers are equipped with smooth sliding channels for storing standard material boxes and PCB carriers, achieving first-in-first-out storage; the bottom layer is equipped with a whole surface green anti-static flat plate for placing toolboxes, testing instruments, and complete sets of auxiliary materials. Different-sized materials are stored in separate areas.
• Independent elevated top lighting support: The rear-mounted integrated elevated top frame can directly install LED lamps, shockproof lamps, and indicator lights. It has its own wiring space and does not occupy the storage space for materials, solving the problem of insufficient lighting at the workstation.
• Multi-column parallel adjustable smooth sliding channels: The smooth bars are installed with snap-in style, and the width and inclination angle of the channel can be freely adjusted. They can be adapted to different widths of anti-static material trays and plastic material boxes.
• Integrated seamless anti-static bottom surface: The bottom integrated rubber surface has no joint gaps and is equipped with grounding wires, effectively releasing static electricity and protecting precision components such as chips and circuit boards.
• Four-wheel omnidirectional moving locking structure: Each of the four feet is equipped with polyurethane silent universal wheels, which can freely move 360°. The foot-operated brake can lock the position, allowing for flexible switching between transportation and fixed placement.

• Three-in-one integrated design, compact storage space for the compression station: Integration of material storage, flat operation, and lighting support, eliminating the need for multiple sets of equipment placement, increasing space utilization by 40%, suitable for narrow and compact workstations.
• Hierarchical and categorized management, eliminating waste from mixed materials: Flushing layers store transfer semi-finished products, the bottom layer stores fixed tools and auxiliary materials, the material flow path is clear, avoiding the accumulation of new and old materials mixed together, reducing scrap rates.
• Built-in lighting frame, reducing workshop renovation costs: No need for additional welding or installation of independent lamp frames, lighting equipment can be added upon startup, reducing construction time for the production line and requiring fewer component purchases.
• Modular quick modification to adapt to new products: Common slots and holes in aluminum profiles, flexible layers, lamp frame height, and countertop size can all be adjusted, product type changes do not require replacing the entire frame, and can be recycled for long-term use.
• Clean and easy to maintain in line with electronic workshop standards: Aluminum profiles are smooth without hidden dirt corners, anti-static surface is waterproof and resistant to oil stains, wiping and cleaning are convenient, suitable for dust-free and anti-static workshops with 5S management norms.

• Post-SMT inspection station
• 3C electronic assembly line
• Industrial control board debugging workbench
• Assembly of small new energy batteries
• Sample storage and turnover in the laboratory
• Flexible assembly station for small household appliances.